Manufactured components are becoming more complex, with tighter tolerances and higher quality expectations across every industry.
Contents
As product variation increases and production cycles accelerate, traditional post-production inspection methods struggle to keep pace. Batch sampling, lab-based measurement, and delayed feedback introduce bottlenecks, increase scrap risk, and slow corrective action. At the same time, manufacturers face skilled labor shortages and pressure to reduce cost while improving consistency.
This whitepaper from Mitutoyo explores the shift toward bringing quality assurance directly to the point of production. It explains why in-line and near-line measurement are becoming essential elements of modern manufacturing and how real-time inspection supports smarter, faster decision-making on the shop floor.
Drawing on real-world manufacturing challenges, the paper outlines how moving inspection closer to production enables higher inspection frequency, faster feedback, and reduced waste across the manufacturing process.
You will learn how:
- Traditional lab-based inspection creates delays and limits process visibility
- Mitutoyo supports in-line and near-line measurement for real-time quality assurance
- Moving inspection to the shop floor enables verification of 100 percent of parts
- Real-time feedback allows faster corrective actions and fewer scrapped components
- Modern coordinate measuring machines operate reliably in shop floor environments
- Flexible CMM designs support frequent changeovers and multiple part types
- Smart manufacturing integration enables automated process adjustments
The whitepaper also addresses common challenges manufacturers face when implementing shop floor measurement. These include limited space, temperature variation, vibration, contamination, and the need for continuous uptime. Mitutoyo outlines how modern CMM systems are designed to withstand industrial environments while maintaining accuracy and repeatability.
In addition, the paper provides a practical framework for transitioning inspection from the lab to the shop floor. Key steps include evaluating current inspection methods, assessing physical conditions, identifying training needs, and integrating smart manufacturing capabilities to support automation and data-driven control.
This whitepaper is designed for manufacturing leaders, quality managers, production engineers, and operations teams seeking to improve throughput, reduce waste, and strengthen quality assurance through real-time measurement.
Download the whitepaper from Mitutoyo to learn how bringing QA to the point of production can improve efficiency, reduce risk, and support the evolution toward smart manufacturing.
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